Full-scope cooling, designed for expansion

NETMOUNTAINS’ latest data center is designed for maximum project flexibility, offering seamless, multi-megawatt scalability to grow alongside customer requirements. The cooling infrastructure is engineered for these future demands, supporting rack densities of 66 kW, flow rates of approximately 1.2 l/s per server, and operating temperatures of 45/55°C in the TCS and 45/35°C in the FWS. “Our role is to bring all elements of the cooling ecosystem together into one reliable, integrated solution,” explains Felix Kremelic, IT Projects Lead at Rittal. “By combining our IT infrastructure and cooling expertise with GF’s engineered polymer Flow Solutions, we were able to deliver a scalable, high-performance system that meets today’s requirements and is ready for tomorrow’s workloads.” Rittal, international provider of hardware, automation, and software, has developed a novel cooling solution and NETMOUNTAINS is one of the first to make this technology available to its customers for practical use. The cooling distribution unit delivers a cooling output of over one megawatt in compact rack format. Through its modular construction, it can be more easily integrated into data centers in practical operations.

GF supplied Flow Solutions for:

• FWS: ecoFIT PE100 piping from dry-cooler to CDU
• TCS: LiquidCore engineered Flow Solution, including the PROGF PP-H distribution system from CDU into the white space, in-rack manifolds, and Quick Connect Valve 700.
• HVAC: COOL-FIT pre-insulated piping system

All systems were engineered, pre-fabricated, and quality-checked by GF to ensure fast installation on site and leak-free operation.

Why polymers matter in modern data centers

As DLC gains wider adoption, polymers are increasingly replacing metal in mission-critical cooling loops. Unlike metal piping, engineered thermoplastics are inherently corrosion-free and do not release particles into the coolant, helping maintain coolant purity and significantly reducing system rinsing. In addition, polymer systems offer lower weight, high chemical resistance, and lower thermal conductivity, supporting stable and efficient cooling performance. Welded polymer connections further ensure long-term leak tightness and reliable operation, making them well suited for modern CDUs and high-performance computing (HPC) environments.

“Increasing rack densities and the wider adoption of direct-to-chip liquid cooling are fundamentally changing the requirements for data center cooling infrastructure,” says Ergin Sarac, Data Center Specialist at GF. “Instead of isolated systems, operators need fully integrated cooling loops. This project shows how combining IT infrastructure, cooling technology, and polymer Flow Solutions reduces complexity, accelerates installation, and improves long-term operational stability,” explains Ergin Sarac.

“For us as an operator, reliability and scalability were key,” says Stephan Reugels, Co-Founder and CEO, NETMOUNTAINS. “The integrated cooling concept and the use of GF’s engineered piping systems give us confidence that the infrastructure will perform consistently as rack densities increase and the data center expands over time.”

The German project demonstrates how engineered polymer Flow Solutions are not only viable but essential for scalable, high-density data center cooling.

Experience you can build on

With decades of experience in mission-critical environments – from semiconductor manufacturing to industrial process cooling and data centers – GF brings global expertise, standardized processes, and local project support. Combined with Rittal’s leadership in IT infrastructure and cooling integration, the cooperation offers data center planners and operators a single, reliable path from concept to operation.