Data Center Scenario: Guangdong Fullde 500kW Liquid-cooled Load Bank Introduction

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Ⅰ. Product Overview

  Guangdong Fullde 500kW Liquid-cooled Load Bank is a high-power testing equipment specifically developed for new-generation high-heat-density data centers and intelligent computing centers. This product adopts cold plate liquid cooling technology, capable of achieving up to 500kW power loading within a single cabinet, accurately simulating the real heat generation scenarios of high-performance computing equipment like GPUs and CPUs. Its design complies with data center rack standards, allowing direct integration into power supply and liquid cooling systems for comprehensive validation of a data hall's power distribution and heat dissipation capabilities.

 

Ⅱ. Core Functions

• High-Power Loading: A single cabinet can withstand 500kW power input, meeting ultra-high heat density testing requirements.

• Thermal Load Simulation: Replicates the operational thermal characteristics of high-performance computing servers for liquid cooling system debugging and validation.

• Dynamic Testing: Supports step loading and automated testing, simulating equipment power fluctuations and varying operational conditions.

• Real-time Monitoring: Monitors key parameters such as voltage, current, power factor, inlet/outlet water temperature difference, flow rate, and pressure.

 

Ⅲ. Product Features

• High Power Density Design: Achieves 500kW power in a single cabinet, far exceeding the capacity of traditional air-cooled load banks.

• Efficient Liquid Cooling: High heat exchange efficiency of cold plates with controllable inlet/outlet water temperature, meeting high-heat-density data center standards.

• Modularity and Scalability: Supports parallel operation to meet megawatt-level testing requirements.

• Intelligent Management: Features remote control and data logging, supports integration with BMS/DCIM systems for unified monitoring.

• Multiple Protections: Includes over-temperature, over-current, over-voltage, leak detection, and emergency stop protections to ensure operational safety.

 

Ⅳ. Application Scenarios

• Data Center Construction Phase: Provides comprehensive load validation for cabinets, power supply systems, and liquid cooling systems.

• Intelligent Computing Center Operation: Conducts long-term simulation tests for the liquid cooling environments of high-power servers like the GB200/GB300.

• System Supplier Testing: Enables system-level validation for components such as liquid cooling CDUs and distributed cooling pipelines.

• Research and Experimental Platforms: Provides high-power experimental conditions for research in power electronics and thermal management technologies.

 

Ⅴ. Product Advantages

• Close to Real Applications: Power curves and heat dissipation requirements highly replicate the characteristics of AI servers.

• Green and Energy Efficient: Liquid cooling technology significantly reduces cooling energy consumption, contributing to the construction of data centers with low PUE.

• Rapid Deployment: Standard 19-inch rack design enables seamless integration into data center environments.

• Full Lifecycle Support: Applicable to all stages of a data center's lifecycle, from construction and commissioning to operation and maintenance.

No.	Item	Technical Parameter
1	Load Model	LB-500kW-AC400V-J
2	Load Name	Intelligent Water-Cooled Load Test System
3	Rated Voltage	AC 400V, Line Voltage
4	Rated Active Power	500 kW
5	Step Value	5 kW
6	Connection Method	Three-Phase, Four-Wire, Star (Wye) Connection
7	Measurement Accuracy	Class 0.5
8	Load Accuracy	±5%
9	Power Steps	Steps: 5 kW, 5 kW, 10 kW, 10 kW, 20 kW, 50 kW, 100 kW, 100 kW, 200 kW. 9 steps totalizing 500 kW.
10	Control Method	Local/Remote selectable. - Local Control: Each load step can be manually increased/decreased locally, or the ramp rate and time can be set locally for automatic loading/unloading. - Remote Control (Remote Interface): Each load step is equipped with a remote control interface for manual loading/unloading, or for remotely setting the loading/unloading ramp rate and time for automatic operation.
11	Protection Rating	IP23
12	Withstand Voltage	1500 V AC withstand voltage, no flashover or breakdown.
13	Insulation Resistance	DC 1000V, Insulation Resistance ≥10 MΩ
14	Load Characteristic	Water-Cooled Resistive Load Bank
15	Display Instruments	Displays Inlet/Outlet Pressure, Inlet/Outlet Temperature, Flow Rate, Voltage, Current, Power
16	Alarm Function	Alarm and Protection Functions: Temperature, Flow, Pressure, Smoke, etc.
17	Communication Interface	For business inquiry: Ms. Yang 15112701278
18	Operation Mode	Continuous Duty
19	Cooling Method	Standard Tap Water, Purified Water, Ethylene Glycol Water Solution (Cannot be mixed with coolant)
20	Inlet/Outlet Pipe Diameter	For business inquiry: Ms. Yang 15112701278
21	Operating Pressure	For business inquiry: Ms. Yang 15112701278
22	Test Pressure	For business inquiry: Ms. Yang 15112701278
23	Flow Rate	For business inquiry: Ms. Yang 15112701278
24	Flow Meter	For business inquiry: Ms. Yang 15112701278
25	Inlet Liquid Temperature	5°C ~ 40°C
26	Outlet Liquid Temperature	< 50°C
27	Insulation Class	Class F
28	Transportation	Lifting lugs and forklift pockets provided on the base.
29	Cabinet Dimensions (W x D x H)	Approx. 1150 x 1700 x 1300 mm
30	Cabinet Color	Uniform plastic coating on metal enclosure. Standard color RAL 7035 (customizable upon request).